ALCAVIL®

Copper Electrodes and Alloys

TECHNICAL DOCUMENT

TD-PHYSPROP-R02

Date: 2024-11

MINIMUM PHYSICAL PROPERTIES FOR RWMA ALLOYS - AWS J1.3:2020-AMD1
Reference Standard: AWS J1.3/J1.3M:2020-AMD1 - Specification for Materials Used in Resistance Welding Electrodes and Related Equipment (Table 5)
GROUP A - COPPER BASE ALLOYS: ROUND ROD STOCK (COLD WORKED)
SIZE RANGE ROCKWELL HARDNESS CONDUCTIVITY % IACS YIELD STRENGTH ksi TENSILE STRENGTH ksi ELONGATION % (2" or 4D)
in. mm Class 1 Class 2 Class 3 Class 1 Class 2 Class 3 Class 1 Class 2 Class 3 Class 1 Class 2 Class 3 Class 1 Class 2 Class 3
Up to 1" Up to 25 65 HRB 75 HRB 90 HRB 80% 75% 45% 45 45 55 60 65 95 13% 13% 9%
>1" to 2" >25 to 51 60 HRB 70 HRB 90 HRB 80% 75% 45% 45 45 55 55 59 92 14% 13% 9%
>2" to 3" >51 to 76 55 HRB 65 HRB 90 HRB 80% 75% 45% 45 45 55 50 55 88 15% 13% 9%
GROUP A - COPPER BASE ALLOYS: SQUARE, RECTANGULAR, AND HEXAGONAL BAR (COLD WORKED)
THICKNESS ROCKWELL HARDNESS CONDUCTIVITY % IACS YIELD STRENGTH ksi TENSILE STRENGTH ksi ELONGATION % (2" or 4D)
in. mm Class 1 Class 2 Class 3 Class 1 Class 2 Class 3 Class 1 Class 2 Class 3 Class 1 Class 2 Class 3 Class 1 Class 2 Class 3
Up to 1" Up to 25 55 HRB 70 HRB 90 HRB 80% 75% 45% 45 45 60 60 65 95 13% 13% 9%
>1" >25 50 HRB 65 HRB 90 HRB 80% 75% 45% 45 40 50 55 55 90 14% 14% 9%
GROUP A - COPPER BASE ALLOYS: FORGINGS
THICKNESS ROCKWELL HARDNESS CONDUCTIVITY % IACS YIELD STRENGTH ksi TENSILE STRENGTH ksi ELONGATION % (2" or 4D)
in. mm Class 1 Class 2 Class 3 Class 1 Class 2 Class 3 Class 1 Class 2 Class 3 Class 1 Class 2 Class 3 Class 1 Class 2 Class 3
Up to 1" Up to 25 55 HRB 65 HRB 90 HRB 80% 75% 45% 45 45 50 60 55 94 12% 13% 9%
>1" to 2" >25 to 51 50 HRB 65 HRB 90 HRB 80% 75% 45% 45 45 50 55 55 90 13% 13% 9%
>2" >51 50 HRB 65 HRB 90 HRB 80% 75% 45% 45 40 50 55 55 88 13% 13% 9%
GROUP A - COPPER BASE ALLOYS: CASTINGS
SIZE ROCKWELL HARDNESS CONDUCTIVITY % IACS YIELD STRENGTH ksi TENSILE STRENGTH ksi ELONGATION % (2" or 4D)
Class 1 Class 2 Class 3 Class 1 Class 2 Class 3 Class 1 Class 2 Class 3 Class 1 Class 2 Class 3 Class 1 Class 2 Class 3
ALL 55 HRB 90 HRB N/A 70% 45% N/A 20 45 N/A 45 75 N/A N/A 12% 5%
NOTES:
• All materials are in fully heat-treated condition unless otherwise specified.
• Round bar stock up to 1" (25 mm) diameter is fully heat-treated and cold worked.
• Values shown are MINIMUMS per AWS J1.3:2020-AMD1 Table 5.
• Class 4 (C17200 - Copper Beryllium) properties are specified in HRC hardness: 33 HRC min., 22% IACS min.